Products Description
1. Ultra-Precise Emulsification Technology for Consistent Quality
The foundation of superior asphalt emulsion lies in uniform particle size and stable ingredient ratios. Our Asphalt Emulsion Production Line features a high-shear colloid mill with precision-machined titanium alloy stator and rotor, capable of reducing asphalt particles to 2-5μm-ensuring thorough dispersion in water and emulsifier solutions. Complemented by a PLC-based automatic control system, the line maintains ingredient proportions with an error margin of ≤ ±0.5%, eliminating human error in manual batching. This level of precision guarantees that every batch of cationic, anionic, or non-ionic emulsion meets international standards (ASTM D977, EN 13808), avoiding issues like particle agglomeration, phase separation, or poor adhesion in road applications.
2. Modular & Scalable Design for Versatile Applications
We recognize that production needs vary from project to project. Our Asphalt Emulsion Production Line adopts a modular structure that supports seamless customization and scalability. Standard configurations range from 5 T/H (tons per hour) for small municipal projects to 50 T/H for large-scale highway construction, and we can further tailor capacity up to 80 T/H for specialized industrial needs. The modular components-including asphalt heating tanks, water treatment units, emulsifier mixing tanks, and finished product storage systems-can be flexibly combined to fit limited workshop spaces or on-site construction environments. Additionally, the line supports quick switching between emulsion types, allowing you to adapt to diverse project requirements without costly downtime.
3. Energy-Efficient Operation for Lower Operational Costs
Operational efficiency directly affects your bottom line. Our Asphalt Emulsion Production Line integrates multiple energy-saving technologies to reduce consumption: advanced thermal insulation layers on asphalt and water tanks minimize heat loss, cutting fuel/electricity usage by up to 20% compared to traditional lines; the high-shear colloid mill is equipped with a variable-frequency drive (VFD) motor that adjusts speed based on production demand, avoiding unnecessary power waste; and the automatic control system optimizes heating and mixing cycles to reduce idle time. Over the long term, these features translate to significant cost savings on energy and maintenance.
4. Comprehensive Customization to Meet Specific Needs
Every project has unique requirements, and our Asphalt Emulsion Production Line is designed to adapt. We offer a range of customization options, including: polymer-modified emulsion production capabilities (SBR, SBS modified); food-grade stainless steel components for specialized applications; anti-static and explosion-proof designs for hazardous environments; and automatic filling systems for convenient packaging. Additionally, we can tailor the line to meet regional certification requirements, such as FDA for food-contact scenarios or ATEX for European hazardous area applications.
Technical Specifications
|
Specification |
Range/Details |
|
Production Capacity |
5-80 T/H (customizable) |
|
Emulsion Type |
Cationic, Anionic, Non-ionic, Polymer-modified (SBR/SBS) |
|
Particle Size |
2-5μm |
|
Operating Temperature |
Asphalt: 130-160°C; Water/Emulsifier: 40-60°C |
|
Power Supply |
380V/415V, 50/60Hz (customizable for regional standards) |
|
Material of Construction |
Tanks/Pipelines: 304 Stainless Steel/Carbon Steel (anti-corrosion coated); Colloid Mill: Titanium Alloy Stator/Rotor |
|
Control System |
PLC Touchscreen Automatic Control (with remote monitoring option) |
|
Certifications |
CE, ISO 9001, ASTM D977, EN 13808 (customizable for regional certifications) |
Wide-Ranging Applications Across Infrastructure Projects
Our Asphalt Emulsion Production Line is a versatile solution for various infrastructure and construction scenarios, including:
·Highway and urban road construction (cold mix asphalt paving, prime coat, tack coat)
·Pavement maintenance (crack sealing, pothole repair, overlay resurfacing)
·Airport runway, parking lot, and port pavement construction
·Rural road upgrading and dust suppression projects
·Asphalt emulsion production for commercial supply (bulk or packaged)
Why Choose Our Asphalt Emulsion Production Line?
Investing in our Asphalt Emulsion Production Line means investing in reliability, efficiency, and long-term profitability. We provide comprehensive after-sales support, including on-site installation and commissioning, operator training, and 24/7 technical assistance. Our global supply chain ensures timely delivery of spare parts, minimizing downtime for your operations. Whether you're a small contractor or a large asphalt plant, we have the expertise and resources to deliver a production line that meets your exact needs.
Ready to elevate your asphalt emulsion production? Contact our technical team today to discuss your project requirements and get a customized quote for our Asphalt Emulsion Production Line.
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