Horizontal Bitumen Storage Tanks

 

 

Horizontal Asphalt Storage Tanks for Controlled Heating, Thermal Insulation and Bitumen Transfer

 

 
  • Horizontal Bitumen Tank With Agitator
    A Horizontal Bitumen Tank with Agitator combines heated bitumen storage with mechanical mixing for applications requiring controlled material temperature and periodic or continuous agitation.
  • Double Wall Horizontal Bitumen Tank
    A Double-Wall Horizontal Bitumen Tank stores heated bitumen in an inner vessel enclosed by an outer shell. Its configuration can be tailored to project requirements for thermal insulation, secondary
  • Skid Mounted Horizontal Bitumen Tank
    Combines a horizontal storage tank, structural steel skid and selected auxiliary equipment into one assembly. The integrated layout simplifies equipment positioning and can reduce on-site assembly
  • Horizontal Thermal Oil Heated Bitumen Tank
    A horizontal thermal oil heated bitumen tank stores paving bitumen at a controlled temperature for asphalt production and bitumen handling. An external thermal oil system circulates heat-transfer oil
  • Low Profile Horizontal Asphalt Tank
    Horizontal cylindrical storage design for sites with limited overhead clearance, restricted installation space, or specific transport requirements.
  • Horizontal Bitumen Storage Tank
    A horizontal bitumen storage tank stores and maintains asphalt binder at a specified temperature before transfer to asphalt mixing plants, road construction equipment or other bitumen processing
 
Product Overview
 

Horizontal Bitumen Storage Tanks are designed to store and heat paving bitumen before it is transferred to asphalt mixing plants, bitumen terminals, and road construction equipment.
Tank capacity, heating method, insulation thickness, and transfer equipment can be configured according to bitumen grade, production demand, site conditions, and available utilities.

Temperature-Controlled Storage

Heating systems and temperature sensors help maintain the specified bitumen storage temperature during heating and holding periods.

Flexible Tank Configuration

Available in stationary or skid-mounted configurations, with tank dimensions, nozzle positions, and connections specified according to project requirements.

Integrated Heating and Transfer

Optional heating coils, electric heating elements, bitumen pumps, valves, and control systems can be incorporated into the tank package.

 

Tank Configurations & Selection Guide

Fixed Horizontal Bitumen Tanks
Suitable for permanent asphalt plants and bulk storage facilities where tank capacity, foundation layout, and pipeline connections are defined in advance.


Skid-Mounted Bitumen Tanks
Suitable for projects requiring integrated equipment and relocation between job sites. Transport dimensions, total weight, lifting points, and installation arrangements require confirmation.

Thermally Insulated Storage Tanks

Insulation thickness and external cladding can be selected according to ambient conditions, target storage temperature, and expected holding time.

Integrated Bitumen Transfer Units

Optional pumps, valves, and heated or insulated pipelines can be configured to match the required transfer rate and downstream equipment connections.

Automated Temperature and Level Monitoring

Optional temperature sensors, level instruments, and PLC controls support monitoring and control according to the specified system configuration.

 

Technical Specifications

 

The following table presents preliminary configuration options. Final specifications depend on the required capacity, design conditions, heating system, and applicable project standards.

 

Parameter

Typical Options / Reference Range

Tank Type

Horizontal Bitumen Storage Tank

Installation

Stationary or skid-mounted

Nominal Capacity

30, 50, 80, 100 m³; other capacities subject to design review

Stored Material

Paving bitumen and polymer-modified bitumen (PMB), subject to compatibility review

Tank Shell Material

Carbon steel; grade to be confirmed according to design requirements

Heating Method

Thermal oil heating or electric heating

Operating Temperature

Project-specific; commonly specified within 140–180°C for paving bitumen applications

Insulation Thickness

50, 75 or 100 mm; other thicknesses subject to design review

External Cladding

Coated galvanized steel; aluminum or stainless steel options subject to availability

Transfer System

Optional bitumen pump, valves, and insulated or heated piping

Temperature Monitoring

Digital temperature sensors and control panel; additional instruments optional

Level Monitoring

Mechanical or electronic instruments, subject to configuration

Documentation

Material certificates, inspection records, and test documentation according to the agreed scope

 

Heating, Insulation & Temperature Control

Thermal Oil Heating
An option for asphalt plants with an existing thermal oil system or projects requiring centralized heating. Coil layout and heat-transfer capacity should be selected according to the required heating duty.
Electric Heating
Suitable for installations with sufficient electrical capacity. Heater power, element arrangement, temperature limits, and control protection must be specified for the tank and stored material.
Thermal Insulation
Insulation material and thickness are selected according to the target storage temperature, ambient conditions, and holding period. External cladding protects the insulation from normal outdoor exposure.
Temperature Monitoring
Temperature sensors and control equipment can be configured to monitor operating conditions and regulate heating according to the agreed control strategy.
Heating System Selection
The final selection should consider initial equipment cost, available utilities, operating costs, maintenance access, required heat-up time, and expected production schedule.

Low Profile Horizontal Asphalt Tank

 

Manufacturing & Quality Control
 

Steel Fabrication and Welding
Tank fabrication may include steel plate cutting, rolling, forming, welding, and nozzle installation. Material grades, welding procedures, and inspection requirements are defined by the approved design and project specifications.

 

Dimensional Inspection
Inspection can cover tank dimensions, nozzle positions, mounting interfaces, and skid alignment against approved drawings.

 

Heating System Testing
Heating coils, electrical heaters, sensors, and associated components are inspected and tested according to the applicable design and inspection plan.

 

Weld Inspection and Leak Testing
Visual inspection, non-destructive testing (NDT), and pressure or leak testing are performed where required by the design code and agreed inspection scope.

 

Documentation and Traceability
Material certificates, welding records, inspection reports, and test records can be supplied according to the contractual requirements. Third-party inspection may be arranged when agreed in advance.
Applicable design codes, certification requirements, and inspection methods must be confirmed before order placement.

 

Applications

Asphalt Mixing Plants

Provides intermediate storage and controlled bitumen transfer to batch or drum-mix production systems.

Bitumen Storage Terminals

Supports storage between bulk delivery, handling, and downstream distribution, with capacity and transfer equipment selected for the required throughput.

Road Construction Projects

Stationary or skid-mounted configurations can be considered according to site access, relocation frequency, utility availability, and transport constraints.

Polymer-Modified Bitumen Processing

Can provide base-material storage before downstream processing, subject to the PMB supplier's temperature and handling requirements.

 

 
Customization & RFQ Requirements
 

To prepare a suitable technical proposal, please provide the following project information.

01/

Tank Capacity and Quantity
Required nominal capacity, number of tanks, and expected daily bitumen consumption.

02/

Stored Material and Temperature
Bitumen grade, PMB specification where applicable, target storage temperature, and initial material temperature.

03/

Heating and Insulation
Preferred heating method, available thermal oil supply or electrical power, required heat-up time, and site ambient conditions.

04/

Transfer and Control Requirements
Required pump flow rate, piping and flange dimensions, level monitoring, temperature control, and interface requirements with the asphalt plant.

05/

Installation and Transportation
Stationary foundation or skid-mounted arrangement, available installation space, destination port, and shipping constraints.

06/

Design and Inspection Requirements
Applicable design code, required material documentation, inspection scope, third-party inspection requirements, and destination-market regulations.

Please attach available GA drawings, site layouts, P&ID diagrams, and existing plant interface specifications. These documents help establish the appropriate tank configuration and identify technical requirements before quotation.

 

 

Frequently Asked Questions

 

 

Q: How do I determine the required tank capacity?

A: Estimate daily bitumen consumption from asphalt production volume and the specified bitumen content. Then consider delivery frequency, replenishment lead time, usable tank volume, and the required operating reserve. Final capacity should match the production and supply schedule.

Q: Should I choose thermal oil or electric heating?

A: Thermal oil heating may suit plants with an existing thermal oil system or substantial continuous heating demand. Electric heating may suit installations with adequate electrical capacity and a preference for direct temperature control. Compare installation costs, energy availability, operating costs, and required heating capacity before selecting a system.

Q: Can the tank be customized for an existing asphalt plant?

A: Tank dimensions, outlets, pump arrangements, piping connections, and control interfaces can be specified according to project requirements. Existing equipment drawings, connection dimensions, and control-system information should be provided for compatibility review.

Q: Can horizontal bitumen tanks be shipped in standard containers?

A: Shipping feasibility depends on tank dimensions, total weight, loading arrangements, route restrictions, and port handling facilities. Containerized shipment, flat-rack transport, or breakbulk shipping may be considered after reviewing the final design.

Q: What inspection documents are available?

A: The documentation package can be defined according to the agreed design code and inspection plan. Depending on the project, it may include material certificates, welding inspection records, NDT reports, leak or pressure test records, dimensional inspection records, and operation and maintenance documentation.

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